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Manufacturers, Exporters and Suppliers of INNOVA BW 403 – Advanced Deposit Controller for Scale & Sludge Control in Boiler Systems in Amritsar

Deposit Controller (INNOVA BW 403)
Deposit Controller (INNOVA BW 403) in Amritsar

Deposit Controller (INNOVA BW 403) in Amritsar

Innova Corporate (India) offers Deposit Controller 403 – a heavy-duty organic sludge conditioner and dispersant for Amritsar's cooling towers and boilers that experience sticky, tenacious deposits consisting of biofilm, oil, grease, silt, and corrosion products. Unlike conventional dispersants that work only on inorganic particles (e.g., calcium carbonate, silica), Deposit Controller 403 contains non-ionic surfactants (ethoxylated alcohols, APE-free available) and polymer blends (maleic-acrylic copolymer + sulfonated copolymer) that penetrate and emulsify organic and oily deposits. This is particularly important for Amritsar's leather tanneries where cooling water often becomes contaminated with fats, oils, greases (FOG), and proteins from beamhouse and tanning operations. These contaminants combine with hard water salts to form a sticky, viscous sludge that fouls heat exchangers and cooling tower fill. For Amritsar's textile processing units (Verka) that have cooling systems near dyeing and finishing areas, minor oil leaks from hydraulic systems or spin finishes can cause severe fouling – Deposit Controller 403 emulsifies these oils, preventing them from depositing. For food processing plants (papad, pickles, dairy) in Amritsar, the product helps control fat, oil, and grease (FOG) fouling in cooling systems that use recycled water. The product also disperses calcium soaps that form when hard water reacts with fatty acids (from microbial action or process contamination). For cooling towers near diesel generator sets (common in Amritsar's hotels and hospitals as backup power), Deposit Controller 403 prevents oil fouling from minor leaks. The product is non-foaming (critical for cooling tower operation) and can be used at temperatures up to 120°C (248°F). Dosage: 20-100 ppm continuous in cooling water, or 200-400 ppm weekly shock during fouling incidents. It is compatible with all common oxidizing and non-oxidizing biocides. For boiler water treatment (low-pressure boilers in tanneries and food units), Deposit Controller 403 conditions sludge to prevent sticky deposits on boiler tubes, making blowdown more effective. Available as an amber viscous liquid (specific gravity 1.05-1.10). For Amritsar's common effluent treatment plants (CETPs), this product helps prevent sludge bulking in clarifiers by keeping FOG and solids dispersed. Pack sizes: 200L drums, 1000L IBCs. We provide on-site deposit analysis and cleaning protocol recommendations.

Application:

    The specific corrosion inhibitors in INNOVA BW 403 provide corrosion protection by the formation of a protective passive film on the metal surfaces. The protective layer prevents direct contact of the corrosive media (water) with the metal surface.

    INNOVA BW 403 also contains powerful threshold inhibitor to prevent scale formation in feed water pipelines and boiler internals. The crystal distorter and specific dispersant incorporated in the product ensures high mobility of the phosphate sludge formed so that it is easily removed by blow down. The dispersant also ensures that suspended particulate matter do not accumulate and are removed by the blow down.

Advantages:

  • Affords excellent corrosion protection.
  • Prevents deposition of hardness salts.
  • Ensures high mobility of phosphate sludge.
  • Broad spectrum vapour/liquid distribution ratio
  • Good dispersion of suspended particulate matter.
  • iSmple control tests.
  • Can be dosed directly without dilution.
  • Compatible with other Boiler water treatment program.

Dosage & Feeding:

    INNOVA BW 403 can be dosed directly without dilution. Normally a phosphate reserve is maintained in the boiler water. The proper treatment levels vary with factors like boiler system, operating conditions, boiler pressure and water Characteristics. The product Characteristics and viscosity permit easy feeding by on-line dosage pumps. The desired feeding mode is the continuous injection to feed water.

Handling:

    Avoid contact with eye or prolonged contact with skin. Do not take internally. In case of contact with skin, wash with plenty of water. In case of contact with eyes, flush with plenty of water and seek immediate medical attention. In case of ingestion, wash mouth thoroughly and drink plenty of water. Do not induce vomiting and seek medical attention. Avoid extremes of temperature and wear gloves and goggles wherever appropriate.

Compatibility:

    INNOVA BW 403 is compatible with almost all products used in total boiler water Treatment program.

Packing:

    INNOVA BW 403 is compatible with almost all products used in total boiler water Treatment program.